1、 Main purpose and scope of application of the testing machine

HG-DW200AIntelligent electronic universal testing machine，Mainly used for testing mechanical performance indicators such as tension, compression, and bending of various metal, non-metal, and composite materials.The precise automatic control and data acquisition system enables fully digital adjustment of the data acquisition and control process.In tensile testing, technical indicators such as maximum bearing capacity, tensile strength, elongation deformation, and elongation rate of the material are tested. After the experiment is completed, the above detection parameters will be automatically calculated by the computer based on the experimental parameter conditions set at the beginning of the experiment, and the corresponding experimental curves and results will be displayed. Connect the printer to print.This machine is widely used in aerospace, petrochemicals, machinery manufacturing, wires, cables, textiles, fibers, plastics, rubber, ceramics, food, pharmaceutical packaging, aluminum-plastic pipes, plastic doors and windows, geotextiles, films, wood, paper, metal materials and manufacturing industries. It can automatically calculate the maximum test force value, fracture force value, yield strength, upper and lower yield strength, tensile strength, compressive strength, elongation at break, tensile modulus of elasticity, bending modulus of elasticity and other test data according to GB, JIS, ASTM, DIN, ISO and other standards.

1. It has the function of returning to the initial position after the experiment is completed, which is intelligent, efficient, and fast.

2. It has limit protection function and overload/overcurrent protection function for any working position, reliable and safe.

3. Build a powerful experimental database, where experimental data can be saved, queried, and accessed at any time

4. It can achieve various control methods such as constant rate force control, constant rate stress control, constant rate deformation control, constant rate strain control, constant rate stroke control, load constant rate control, elongation constant rate control, displacement constant rate control, low cycle control, and user programmable control.

5. Can beSwitch to display multiple test curvesStress strain curve, force deformation curve, force displacement curve, force time curve, deformation time curve, displacement time curve, force strain curve. Partial amplification of the experimental curve and comparison of multiple curve superposition.

The host adopts a portal structure, with servo motors and reducers located at the lower part of the host. All tests are conducted between the middle crossbeam and upper crossbeam, as well as between the middle crossbeam and the worktable. This machine has a dual space structure of upward and downward compression. The space between the middle crossbeam and the workbench is for compression and bending tests, and the space between the middle crossbeam and the upper crossbeam is for tensile tests; The servo motor drives the precision ball screw pair to rotate through the pulley reducer, thereby driving the middle crossbeam to move up and down and load the sample. The size of the test speed is controlled by the motor speed control system installed under the host.After replacing the column, screw, and outer cover, the test space can be changed. The transmission system consists of a servo controlled dedicated reducer, a circular arc synchronous toothed belt, and a ball screw pair, which runs smoothly, has high efficiency, and low noise. pollution-free.

Standard configurationOne set of hydraulic wedge type stretching attachment, compression attachment, and bending attachment.

The electrical part consists of a speed control system and a display measurement system. This machine uses servo motors and a speed control system to control the accuracy of the forward and reverse rotation and speed of the AC motor through the speed control system. The load measurement system consists of a high-precision load sensor, measurement amplifier, A/D converter, etc. The photoelectric encoder is used to measure displacement, while the computer is used to control loading, collect and display experimental data, process data, and draw characteristic curves. All control parameters and measurement results can be displayed in real-time on the computer screen. And it has overload protection function.

2、 Product manufacturing based on standards

1) GB/T2611-2007 General Technical Requirements for Testing Machines

2) GB/T228-2002 "Tensile Test Method for Metallic Materials at Room Temperature"

3) GB/T16491-2008 "Electronic Universal Material Testing Machine"

4) JJF1103-2003 "Evaluation of Computer Data Acquisition System for Universal Testing Machine"

5) GB/T16825-1997 "Inspection of Tensile Testing Machines"

6) JJG139-1999 "Verification Regulations for Tensile, Compressive, and Universal Testing Machines"

IIIFunction Introduction

1This machine adopts a domestically unique built-in controller, ensuring that the testing machine can achieve closed-loop control of parameters such as beam displacement.

2Adopting imported Taiwan Dongyuan AC servo motors, the performance is stable and reliable, with protection devices for overcurrent, overvoltage, overspeed, overload, etc. Speed ratio can reach1:100000.

3The electrical control circuit follows international standards and complies with national testing machine electrical standards. It has strong anti-interference ability, ensuring the stability of the controller and the accuracy of experimental data.

4Automatic shifting: automatically switches to the appropriate range according to the load size to ensure the accuracy of measurement data;It has achieved true physical zeroing, gain adjustment, and automatic shifting, zeroing, calibration, and saving of experimental force measurement, without any analog adjustment links, and the control circuit is highly integrated

5Conditional storage: Test control data and sample conditions can be modularized, facilitating batch testing;

6Automatic transmission: The speed of moving the crossbeam during the test can be automatically adjusted according to a pre-set program or manually adjusted;

7Automatic calibration: The system can automatically calibrate the accuracy of the displayed values;

8Automatic saving: After the experiment is completed, the experimental data and curves are automatically saved;

9Process implementation: The experimental process, measurement, display, and analysis are all completed by a microcomputer;

10Batch experiment: For samples with the same parameters, they can be sequentially completed after one setting;

11Experimental software: Chinese WINDOWS interface, menu prompts, mouse operation;

12Display mode: Data and curves are dynamically displayed during the experimental process;

13Curve traversal: After the experiment is completed, the curve can be reanalyzed, and the experimental data corresponding to any point on the curve can be found with the mouse;

14Curve selection: Stress strain, force displacement, force time, displacement time and other curves can be selected as needed for display and printing;

15Test report: The report can be prepared and printed in the format required by the user;Equipped with a network interface, it can transmit, store, print records, and perform network transmission printing of data, and can be connected to the internal LAN or Internet of the enterprise.

16Limit protection: It has two levels of limit protection: programmable and mechanical;

17Automatic shutdown: After the sample breaks, the moving crossbeam automatically stops;

18Overload protection: When the load exceeds 3-5% of the maximum value of each gear, it will automatically shut down;

19The experimental results are obtained in both automatic and manual modes, and a report is automatically generated to simplify the data analysis process.

4Specification

1. Testing machine level: Level 1

2. Test power index:

Maximum value:200kN

Measurement range: 2%-100%Namely:4-200kN

Accuracy: better than ± 1% of the indicated value

3. Displacement:

Measurement accuracy: better than ± 1 of the indicated value%

Resolution: 0.001mm

4. Speed:

Scope:0.01mm/min ~200mm/minstepless speed regulation

Accuracy: better than ± 1% of the indicated value

5. Host power supply: 3kW, AC380V ± 10%, 50Hz

6. Host parameters:

Effective test width: 500mm

Effective stretching space: 600mm

Effective compression space: 600mm

External dimensions:350mm*670mm*1800mm

Weight: 1500kg

7. Working environment: Room temperature of 10-35 ℃, humidity of 20% -80%